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DCGT Small Parts Machining Cutting Tools

Insert Shape:    D – 55° Diamond (Rhombic) for excellent profiling access

Clearance Angle: C – 7° Positive Flank to reduce cutting torque

Tolerance Class:  G – Fully Ground periphery for micron-level precision

Insert Hole/Style: T – Countersunk hole for secure screw-on clamping

Material Compatibility: Aluminum Alloys, Non-Ferrous Metals, Stainless Steel, and Exotic Alloys

Substrate Material: High-density Sub-micrograin Tungsten Carbide

Corner Radius: Common sizes: 0.1mm, 0.2mm, 0.4mm for fine finishing

Machining Range: Optimized for finish turning, back-turning, boring, and profiling

Chipbreaker Style: Unique “G” or “FS” designs for optimized chip flow in small bores

 

Key Words:

Small-Part Machining Tools, Turning insert, Threading insert, Grooving insert, Parting insert, Cut-off insert, Thread grooving insert, Grooving tool, Parting tool

Description

Product Information

High-Precision DCGT Carbide Inserts for Small Parts & Swiss-Type Machining

The DCGT series is a high-performance 55° rhombic (diamond) shaped insert engineered specifically for the rigorous demands of small parts machining and Swiss-type lathes. Unlike general-purpose molded inserts, DCGT inserts are fully ground to achieve unmatched dimensional accuracy, with a tolerance strictly controlled within $\pm 0.005$ mm. This precision grinding, combined with an “up-sharp” cutting edge and a high positive rake angle, allows the tool to shear through material with minimal force, effectively preventing “built-up edge” (BUE) and protecting the workpiece surface integrity.

  • Superior Surface Integrity: The ultra-sharp, ground cutting edge produces finer surface finishes, often eliminating the need for secondary polishing.

  • Low Cutting Resistance: Designed with a 7° positive clearance, these inserts minimize vibration and chatter, which is critical for machining thin-walled or small-diameter components.

  • Advanced Nano-Coatings: Equipped with PVD coatings such as (Ti, Al)N Nano-coating or DLC (Diamond-Like Carbon), these inserts offer extreme hardness and thermal stability, extending tool life by nearly 40% in high-speed environments.

  • Broad Industry Application: These tools are indispensable in the aerospace, automotive, and medical sectors for machining precision housings, covers, and complex miniature parts.

 

Specifications:

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