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CBN and CBN-K Turning Multi Head Insert Cutting Tools

Base Material
Polycrystalline Cubic Boron Nitride (PCBN) with metal/ceramic binders superscript:2]
Polycrystalline Cubic Boron Nitride (PCBN) with titanium-based binders superscript:3]
CBN Content & Grain Size
60–90% CBN, 1–4μm grain size superscript:2superscript:3]
70–90% CBN, 2–6μm grain size superscript:3]
Hardness (HV)
3000–5000 superscript:2]
3000–4500 superscript:2]
Heat Resistance
Up to 1400–1500℃ superscript:2]
Up to 1200–1400℃ superscript:2]
Applicable Workpiece Materials
Hardened steel (HRC45–67), powder metallurgy parts, tungsten carbide, high-temp superalloys superscript:1superscript:3]
Gray cast iron (HB≈200), high-hardness cast iron (HRC45–64) superscript:1]
Recommended Cutting Parameters
Cutting speed: 20–1500 m/min; Feed rate: 0.05–0.25 mm/rev; Depth of cut: 0.1–1.0 mm superscript:1superscript:4]
Cutting speed: 40–1500 m/min; Feed rate: 0.1–0.8 mm/rev; Depth of cut: 0.1–2.0 mm superscript:1superscript:4]
Cooling Method
Dry cutting (preferred) or wet cutting superscript:4]
Dry cutting (preferred) or wet cutting superscript:4]
Core Advantages
High wear resistance, excellent thermal stability, precise machining, long tool life superscript:2superscript:4]
Superior impact resistance, ideal for cast iron, high-speed machining superscript:3superscript:4]
Typical Applications
Mold steel, automotive gears, aerospace components, hard alloy parts superscript:4]
Brake discs, cylinder blocks, pump bodies, cast iron engine parts superscript:4]

 

Key Words:

CBN Cutting Tools, CBN Inserts, Polycrystalline Diamond Tools, PCBN Inserts, Hard Turning Tools, PCD End Mills, Superhard Materials

Description

Product Information

Our CBN (Cubic Boron Nitride) and CBN-K Series Cutting Tools are premium superhard machining solutions engineered for high-precision, high-efficiency processing of hard-to-cut materials, widely recognized in aerospace, automotive, mold, and energy equipment industries superscript. Crafted from high-quality polycrystalline cubic boron nitride (PCBN) with advanced metal/ceramic binders, these tools deliver exceptional hardness (HV 3000–5000) and heat resistance (up to 1200–1500℃), maintaining stable cutting performance even at extreme temperatures superscript. Compared to traditional carbide tools, they offer 30–50 times longer tool life and 5–10 times higher cutting speeds, significantly reducing tool change frequency and production costs superscript.
The CBN series is specifically designed for machining hardened steels (HRC 45–67), powder metallurgy parts, tungsten carbide hard alloys, and high-temperature superalloys superscript:1superscript. Its fine-grain PCBN structure (1–4μm) and optimized edge design ensure excellent wear resistance and fracture toughness, suitable for both continuous and interrupted cutting operations superscript. It achieves superior surface finish (Ra ≤ 0.2μm) and machining accuracy (IT8–IT10 class), eliminating the need for subsequent grinding processes superscript.
The CBN-K series is tailored for cast iron machining, including common gray cast iron (around HB200) and high-hardness cast iron (HRC 45–64) superscript. With a specialized titanium-based binder system, it balances wear resistance and impact resistance, excelling in high-speed machining of cast iron components such as brake discs, cylinder blocks, and pump bodies superscript:3superscript. Both series support dry cutting, reducing coolant consumption and environmental impact while complying with modern industrial sustainability requirements superscript.

 

Specifications:

 

Main technical parameters:  

Tool Material Application Scope Recommended Cutting Parameters
Cutting Speed (m/min) Feed Rate (mm/rev) Depth of Cut (mm)
CBN Various hardened steels: HRC45–67 200–1500 0.05–0.12 0.1–1.0
Powder metallurgy parts 70–250 0.025–0.2 0.05–0.2
Tungsten carbide hard alloy 20–40 0.1–0.25 0.1–0.5
Other parts (e.g., hard alloys with Co%wt > 15% and HRA=80–88) 5–40 0.05–0.2 0.3
CBN-K Common gray cast iron: around HB200 400–1500 0.1–0.8 0.5–2.0
High-hardness cast iron: HRC45–64 40–100 0.1–0.6 0.1–2.0

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